Thursday, January 1, 2009

The Spectra vs. Kevlar Discusion

By Marcos Santana

Over the years, many improvements have been made in military and police garments to increase safety and create bullet proof body armor that is both comfortable and protective. However, in the past, being safe has meant a certain amount of bulk and discomfort, as well as added weight and mass for soldiers and officers facing combat on the battle fields and in urban wars. The use of Kevlar, a registered trademark of DuPont, has made body armor lighter and easier to work with, but flexibility has still been a problem.

A new material is changing the face of bullet proof gear for soldiers and police officers. The new substance is called SPECTRA and is a lot stronger, flexible and lighter than KEVLAR. The advantages seem to be obvious but what are they exactly and how do the security forces benefit from SPECTRA ?

Kevlar is a high strength, high performance fiber that, despite its many years of use in bullet proof clothing, is still not entirely understood. If we examine the structure of the two we see that Kevlar is made from a high strength and high performance fiber. The idea behind using this as a bullet proof material was to stack several layers of the material together in a weave pattern. A more or less exact description is difficult but you should try to see it is that the molecules form into sheets that then stack themselves around the center of a fiber like spokes.

The weaving would then "catch" the bullet by allowing the fibers to break apart layer by layer and absorb the velocity, slowing the bullet to a stop as it also dulled and flattened from striking the material. However, this was mostly effective when bullets were slower and had less total velocity, making them easier to stop. Now, our troops and law enforcement officials face much more technically advanced weaponry with bullets flying at higher speeds and constructed from harder metals.

Due to these improvements in weaponry we are back to the point of the bulky, heavy and less flexible bullet proof material because the only solution to this advanced weaponry penetrating completely the vests is by adding more and more layers of Kevlar to the fabric.

Since Spectra is a completely new and different technology , there is no need for layers due to the fact that Spectra is not a woven fabric. It is about 40% more lighter than Kevlar which makes it very useful for comfortable bullet proof vests

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